Returns and claims inspection desk in a German manufacturing company
Use Case · Sales & Customers

How to answer warranty claims in days instead of weeks, without handing goodwill to a machine.

A typical scenario from the German Mittelstand: how a manufacturer captures claims, checks entitlement, and documents cases today, without twenty minutes of digging per case.

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At a Glance

How a manufacturer resolves warranty claims in days instead of weeks with an AI employee.

An AI employee reads claims from email, web form, and phone notes, builds one complete case file, pulls purchase date and serial number from the ERP, and checks the formal entitlement against the warranty terms. The human decides goodwill and releases the customer answer. In this scenario the effort per case drops by about three quarters, conservatively calculated, and the answer goes out in days instead of weeks.

Problem
Claims from every channel, 20 to 30 minutes of entitlement checking per case
Solution
The AI employee captures, builds the case file, and checks the formal entitlement
Human decides
Decide goodwill and release the customer answer
Live in
2 to 3 weeks

* Typical scenario from our project work, not a single customer project. Last updated: .

The Problem

Every case starts with twenty minutes of digging.

Claims arrive through every channel at once: an email into the service mailbox with three phone photos, a phone note from a field technician, a web form with four fields and no serial number, occasionally a letter. Nothing arrives in the same structure twice. So every clerk builds the case their own way, and the next colleague cannot pick it up without asking.

Then the entitlement check begins, and it is almost entirely lookup work: find the purchase date in the ERP, match the serial number to a delivery note, open the PDF with the warranty terms that applied at the time of sale. Twenty to thirty minutes per case is realistic for that. Nothing has been decided afterwards, only the basis for a decision is on the table.

Everything downstream suffers. The 8D documentation stays on the pile because nobody wants to reconstruct a case a second time. Customers wait weeks for an answer and call to ask, which creates more work than the claim itself. And recurring defect patterns go unnoticed: three claims on the same batch sit in three mailboxes, and nobody compares them.

How Superkind Works

First separate what is decidable. Then automate.

The most common objection in the first conversation: goodwill is gut feeling and knowing the customer, no machine can decide that. True, and that is exactly why we do not build it for that. Goodwill is always decided by the human. The AI employee takes over the part that can be justified from a rule and a record.

  1. Start at the mailbox, not at the software: We go through a week of real incoming claims and see what is actually missing on arrival. Usually it is the serial number and a usable defect description.
  2. Turn the warranty terms into a decision table: Periods, product lines, and value thresholds are written down as explicit rules. Everything the rules cannot answer is marked as a judgment call and never guessed.
  3. Deliberately small start: Intake, case file, and the formal check first. Replacement handling, credit notes, and pattern reports come later.
  4. Go-live only after the team says okay: The service team tests against real cases and writes down what is wrong. That becomes our acceptance criteria. It goes live when the clerks say: the case file saves us the lookup work.
The Solution

80 percent is done by the AI employee. The human decides at two points.

The AI employee reads whatever arrives, whether free-text email, phone note, or a photo of a type plate. It extracts customer, product, defect description, and any number it can find. The rest is resolved deterministically from the ERP: a delivery note number resolves to an order, a delivery date, a serial number, and a batch. Nothing is guessed, because a wrong serial number is worse than a missing one.

On that case file the formal check runs against the configured warranty terms: purchase date versus period, defect type versus covered defects, serial number versus the delivery record. The AI employee then writes a proposal with reasoning and evidence attached. The service lead decides goodwill, and a human releases the answer to the customer. In parallel the input for quality management is prepared, and every new case is matched against open and closed cases.

AgentClaim arrives
AgentCase file built
AgentEntitlement checked
HumanGoodwill decided
HumanCustomer answer released
AgentDocumented & compared
How a claim moves through the system. The orange stations are done by the human.
Warranty claim, example record
Incoming complaint

Email from a long-standing industrial customer: a drive component failed, purchased 14 months ago. Two photos of the housing, delivery note number in the signature, no serial number given.

PurchaseDocumented, invoice and delivery note found in the ERPverified
Warranty statusFormally expired, 12-month period, claim after 14 monthschecked
Serial numberDerived from the delivery note, batch identifiedresolved
History3 similar cases from the same batchmatched
ProposalGoodwill review, reasoning and batch evidence attacheddecide

One field is flagged for decision: formally the case is closed, the warranty ran out two months ago. Three failures from the same batch and a long customer relationship make this a goodwill question. Exactly this judgment stays with the service lead.

An example record. The data is invented, the field structure matches how a productive case file is built.
What It Delivers

That was before, this is today.

This is how claims handling ran before, and this is how it runs with the AI employee. Conservatively calculated, that saves about three quarters of the effort per case, and the turnaround drops from weeks to days.

about 75%less effort per case: about 40 minutes become about 10 minutes
Days instead of weeksuntil the customer gets a solid answer to their claim
Patterns across batchesbecome visible for the first time, because every case is built the same way
BeforeToday
IntakeEvery channel and every clerk differentOne case structure, regardless of channel
Formal entitlement check20 to 30 minutes of lookup per caseChecked automatically, evidence attached
Goodwill decisionGut feeling without the history at handHuman decides, with case and batch context
8D and QM documentationReconstructed later, often left undoneCreated while the case is handled
Customer answerWeeks of waiting, customers call to askDraft the same day, released by the human
Recurring defectsNoticed by chance or not at allFlagged when the third case on a batch arrives

* Typical scenario, not a measurement at a single customer. Savings conservatively calculated: before, about 20 minutes of formal entitlement checking plus about the same again for documentation, roughly 40 minutes per case. Today, about 5 minutes to review the finished case file plus about 5 minutes for the goodwill decision and the release, roughly 10 minutes. We calculate with the lower end of the 20 to 30 minute range; case file and 8D input are created automatically along the way.

How To Build It

How do you build an AI employee like this, technically?

The knowledge from this scenario to take away, whether you build with us or on your own:

01

Intake: language models read email and phone notes

Claims arrive as free text, not as a form. Language models like GPT from OpenAI or Claude from Anthropic read the email, the phone note, and the photo of a type plate, and extract customer, product, defect description, and every number that appears in the text. Each field carries its location in the source, so it stays traceable where it came from.

02

Enrichment: the ERP supplies the hard data

Purchase date, serial number, and batch are not estimated but resolved through the ERP: delivery note number to order, order to delivery date, delivery to serial number and production batch. This split between reading and looking up is the most important building block, because a guessed serial number is worse than a missing one.

03

Pattern detection: claims are quality data

Because every case has the same structure, cases can be compared on product, component, batch, and a normalized defect type. The AI employee matches every new claim against open and closed cases and flags it when a threshold is crossed, for example the third case on one batch within a defined window.

04

QM connection: the fact base for 8D

Defect type, affected product, batch, delivery reference, and customer impact are created while the case is handled and land structured in your QM tool. Quality management gets a prepared D1 to D3 instead of a reconstruction job. Root-cause analysis and corrective actions stay with the engineers who own them.

05

UX: the interface decides adoption

The case file shows a timeline from purchase through delivery to the claim, next to it the proposal with its reasoning and the evidence. Goodwill is a deliberate click with its own field for the justification, never a default. Exactly this turns skepticism into approval, because the team sees that nothing is taken out of its hands.

Warranty claims: a defective component on an inspection bench, every case documented in the same structure
Every claim gets the same case file. That is what turns a pile of individual complaints into quality data you can compare across batches.
Cost

What does it cost in comparison?

Superkind charges per use case. The price grows with claim volume, not with headcount. Here is the honest comparison:

Claims clerkTicket systemSuperkind AI employee
Cost55,000 to 75,000 € per year15 to 50 € per user per monthPrice per use case, a fraction of a full-time position
What is includedThe whole case, by handQueue, status, and assignmentIntake, case file, entitlement check, documentation, and pattern matching
Entitlement check20 to 30 minutes of lookup per caseDoes not happen, the system only organizesChecked against your terms, with evidence
Scales withMore staffNumber of usersClaim volume, without new positions
ExceptionsHuman does everythingTicket routed onwardFlagged and sent to a human
RolloutRecruiting and onboardingConfiguration and training2 to 3 weeks to the first productive version

The honest comparison is the full cost of manual handling: the lookup work per case, the QM documentation that never gets written, the customers who call, and the batch problem found half a year too late.

Our Experience

What we learned from claims projects.

The obvious value is speed: a case that used to take three weeks is answered in three days. The underestimated value is pattern detection. Manual handling treats every complaint as an isolated incident, because that is how it arrives and how it is filed. As soon as every case has the same structure, complaints become quality data. Three failures from one batch stop being three annoyed customers in three mailboxes and become a signal that reaches engineering while the batch is still in the field.

The second thing we see in every project: the resistance is never about the technology, it is about who decides. Service teams have spent years building a feel for which customer gets a yes, and they are right to defend it. The projects that work say early and clearly: goodwill is not on the automation list. They only make the human decision better, because history, batch evidence, and case value are already on the table.

80 percent instead of 0 percentThe AI employee brings every case to 80 percent. Goodwill and release stay with the human.
Traceability winsEvery field shows its source: this delivery date from this delivery note, this batch from this serial number.
Rules belong to the teamWarranty terms, periods, and value thresholds are maintained by the service team itself, without a ticket to us.

What it is not suited for: With a handful of cases per month the lookup work is annoying but not your bottleneck, and pattern detection needs volume. If nobody can write the warranty terms down, there is no formal check to automate. And if serial numbers are not tracked, the basis for the case file is missing.

FAQ

Frequently asked questions

Everything you need to know about automated warranty and claims handling.

It reads claims from the shared mailbox, the web form, and phone notes, builds one complete case file with customer, product, serial number, and purchase date from the ERP, and checks the formal entitlement against your warranty terms. It then proposes replacement, repair, credit, or rejection with written reasons. The human decides goodwill and releases the answer to the customer.

Your team, always. Goodwill depends on the customer relationship, the order history, and commercial judgment. The AI employee only checks what is formally decidable: is the purchase documented, is the warranty period still running, is the defect type covered. It puts the decision in front of a human with all the evidence next to it.

Yes. Every case is documented in the same structure: defect type, affected product, batch, delivery reference, and customer impact. That is exactly the fact base an 8D report needs for D1 to D3. The root-cause analysis is still written by your engineers.

Because every case is built the same way, cases become comparable. The AI employee matches every new claim against open and closed cases on product, component, batch, and defect type, and flags it when the same pattern shows up several times. Quality management hears about a batch problem while that batch is still in the field.

Yes, without a ticket to us. Warranty terms, periods, and value thresholds live in a rule set the service team maintains itself. Product lines and terms change, which is why this part belongs to the team and not to our code.

The first productive version runs after two to three weeks: process mapping at the mailbox, prototype, then a feedback round with the people who handle the cases.

The price is per use case and scales with claim volume. For comparison: a full-time claims clerk costs the employer 55,000 to 75,000 euros per year. A ticket system costs 15 to 50 euros per user per month, but it only organizes the queue and checks no entitlement.

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